A scalable manufacturing environment built for clean, consistent production
ZivaQ's East Brunswick facility is designed around efficient material flow, ISO-oriented cleanroom standards, high-volume production capacity, and the documentation discipline dietary supplement brands expect from a dependable contract manufacturer.
Built for high-volume output
Planned capacity across the five core supplement formats, with warehouse infrastructure to support large-scale ingredient procurement and finished goods distribution.
45,000sq ft
Manufacturing footprint
1,600pallets
Storage capacity
15,000kg / shift
Powder processing
10Mper shift
Tablet output
11Mper shift
Capsule output
One integrated facility — every format, every stage
Located in East Brunswick, New Jersey, our 45,000 sq ft facility consolidates raw material warehousing, multi-format production, in-process quality controls, packaging, and finished goods storage under one roof. The layout is designed for clean handoffs between each stage of manufacturing, with minimal material backtracking and full documentation at every step.
The floor plan follows a linear flow from receiving through to shipping, with segregated cleanroom zones for production and dedicated spaces for quality review — suited for both new product launches and high-volume repeat programs.
Facility Highlights
- East Brunswick, New Jersey — centrally located for East Coast distribution
- Designed for multi-format supplement production under one roof
- High-bay warehouse with organized pallet racking and FIFO material flow
- Dedicated receiving, quarantine, and release zones for incoming materials
- Positive-pressure production areas with controlled air handling
- Scalable floor plan supporting phased capacity expansion
Dedicated zones for every stage of production
Each production area is physically separated, purpose-designed, and documented. From raw material receipt through finished goods release, every zone operates on controlled workflows with clear handoff points.
Receiving & Incoming Materials
Organized dock-to-floor receiving workflow with dedicated quarantine holding areas. Incoming materials are logged, labeled, and staged for quality review before release into production.
Raw Material Warehousing
Climate-monitored warehouse with 1,600-pallet capacity. Rack organization supports FIFO inventory management and clear separation of active, quarantine, and rejected materials.
Blending & Powder Processing
High-capacity powder blending area designed for sports nutrition, functional supplement, and custom formula programs. Supports 15,000 kg of blended output per shift.
Tablet Production
High-speed tableting lines capable of producing up to 10 million tablets per shift across coated, uncoated, chewable, and specialty tablet formats.
Capsule Filling
Automated capsule filling lines producing up to 11 million capsules per shift. Supports hard-shell gelatin and HPMC vegetarian capsule formats for dietary supplement programs.
Packaging & Labeling
Automated bottle filling at 100 units per minute with inline capping, labeling, and inspection. Supports bottles, blister packs, stick packs, sachets, and custom retail formats.
Controlled environments for every production area
Our cleanroom design and environmental controls are built to support consistent, contamination-free production across all supplement formats.
ISO Class 8 Cleanrooms
Production areas planned to meet ISO Class 8 cleanroom standards, maintaining controlled particulate levels throughout manufacturing operations.
Segregated Work Zones
Clearly defined zones for receiving, staging, blending, production, and packaging — each physically separated to prevent cross-contamination and support audit readiness.
Controlled Material Flow
Unidirectional material movement pathways from raw receipt through finished goods. Designed to eliminate backflow and maintain full chain-of-custody traceability.
Air Handling & Pressure
Positive-pressure HVAC in active production rooms with filtered air supply. Differential pressure monitoring between zones reduces contamination risk.
Production-grade equipment across every format
The facility is equipped with purpose-built machinery for each supplement format, supported by in-process quality instrumentation and automated packaging lines.
High-speed rotary tablet presses
Automatic capsule filling machines
V-blenders and ribbon blenders
High-speed bottle filling lines
Blister packaging equipment
Temperature-controlled coating pans
Inline checkweighing systems
Metal detection systems
In-process sampling stations
Batch monitoring & data logging
Automated palletizing & shipping prep
Documentation and discipline at every step
ZivaQ is building its quality systems around cGMP principles, thorough documentation, supplier controls, and production practices that give supplement brands the confidence to scale with a dependable partner.
cGMP-Oriented Systems
Operating procedures, batch records, and documentation workflows modeled on current Good Manufacturing Practice expectations for dietary supplement production.
FDA Registration Planning
Facility registration planning in progress with FDA. Operating systems are being structured to meet FDA dietary supplement facility requirements.
Batch Documentation & Traceability
Every production run is tracked with complete batch records including raw material lots, blend data, in-process checks, and finished product disposition.
Supplier Qualification
Incoming raw materials go through supplier qualification and incoming material review before release to production, supporting consistent formulation integrity.
In-Process Quality Checks
Sampling and testing protocols embedded into each production stage — weight checks, hardness, disintegration, capsule fill weight, and visual inspection.
Finished Product Controls
Packaging and labeling operations include inline verification, lot coding, and hold-and-release workflows before product ships to customer.
Centrally located for East Coast operations
Our East Brunswick, New Jersey facility positions ZivaQ at the center of one of the country's most active supplement distribution corridors — with convenient access to major shipping lanes, ports, and regional logistics networks.
East Brunswick, NJ
Middlesex County, New Jersey